Finished all the passive components on my Amiga 4000T replica build

Backside of the Amiga 4000T replica motherboard

I am currently building an Amiga 4000T replica that I got from Amibay. I got the components from Mouser last week and spent the weekend starting the build. There was a lot of components to solder on this and I am far from finished, but happy to say that I am finished with 90% of all passives. Backside of the motherboard is finished!

I still have a ton of 1206 passives to solder on the daughter cards. But those will be far smother to build since the cards are smaller.

BFG9060 big box DIY Amiga 060 turbo card at 100MHz

BFG9060 Amiga CPU card

The BFG9060 is a modern 060 turbo card for big box Amigas. It can take either a 040 or 060 and has 128MB RAM. It is occasionally available as a fully built card either with or without an 060 or you can order a PCB and build a card yourself. Read more about it and who made it here.

I decided to build my two BFG9060 cards myself as I enjoy building hardware and they would compliment my A4000 systems well (that I also built as kits). I have also read a lot about the BFG project and like it! On this page I write about the first card I built and that I tried to overclock to 100MHz.

Building the BFG9060

The card is under construction

The most difficult parts to find for the BFG9060 IMHO is the CPU (I thought), the CPU socket and the edge slot (KEL connector). 060 CPUs do not grow on trees, however I still think that they are surprisingly easy to find on the second hand market (in both crippled non FPU versions and full version) and all things considered they can still be had for a reasonable price. The 060 can actually still be found for a relatively ”good” price, between 2-300 euro.

The 68060 CPU socket is difficult to find but not impossible, I got one from a friend in the hobby (as well as the KEL connector) but decided not to use it in this build. I decided to solder the 060s directly to the BFG, more on that later. The KEL connector is difficult to find but there are some builders of these cards that might have a spare one to sell. Keep in mind that the CPLDs are EOL and will be difficult to find in the future (for a good price). Other than that its mostly a straight forward build.

Rev. 6 68060 CPU

Apollo 1240 upgraded to an 060 card

I have an old Apollo 1260 that I got for a great price back in 2008. I have been running it in my old A1200 at 50MHz and it has been great during those years, I love an 060 in an Amiga, makes the whole system much more fun to use.

The Apollo card had a rev. 6 68060 on it which the seller claimed could easely do 75MHz when he sold it to me. I never tried overclocking on the Apollo turbo card but thought that some day I would, that never happened though. Since the BFG9060 supported a 100 MHz overclock I thought it was an excellent idea trying the CPU on that card instead and finally find out how much I could push the chip.

Backside of the Apollo 1260

I sent the Apollo card to a guy who could professionally desolder the 060 CPU, it was soldered directly to the Apollo card. My hobby grade desolder station could not handle the job.

Instead of putting it on a socket on the BFG card I decided to solder it directly to the card once I got it back. It would have taken a lot of time to clean and straighten the legs out to get it to fit a socket if it was possible at all.

Overclocking the BFG9060

Revision 6 68060 71E41J, capable of 100+MHz (hopefully)

So after the card was built it was time to program the CPLDs and test the card in an Amiga. While it worked fine at 50MHz I was sure I wanted to try to get it running at 100MHz.

The later revision of the 68060 (71E41J) is famous for being able to be overclocked and running happily at 100MHz or more, the BFG only supports up to 100MHz though, but a 50% overclock was fine for me!

BFG9060 testing session with temporary heatsink (an old official 040 heatsink)

It is here I found a problem. The card refused to start when jumpered to 100MHz. I could feel the CPU getting warm but my A4000TX never booted to Workbench. However, I could get into the early startup menu with the BFG at 100MHz – That was promising!

Turned out I had to overvolt the card slightly by replacing a resistor that increased the voltage for the CPU. Keep in mind this was still in line within the specifications of the 68060 even when overvolting the card. After I replaced the resistor R9 with a 2.87K resistor, bumping voltage up from 3.3V to 3.4V, the BFG9060 happily booted at 100MHz and ran stable playing Quake demo for hours!

So on the BFG9060 the resistor R9 controls the output of the voltage regulator, acording to the info I got the corresponding resistance of the resistor on the left side below would correlate to the voltage on the right side below:

  • 3.16K = 3.3V (default)
  • 2.87K = 3.4V
  • 2.55K = 3.5V
  • 2.32K = 3.6V

I was initially worried I would be running the card hot when it was overclocked, but that proved to be false. I dont have any data, but the turbo card and the CPU did not feel hot at all. But to keep the card safe I added a tall heatsink (Enzotech) with a 2 cm tall Noctua 40 mm fan keeping the CPU cool. I have forgotten the exact part number for this cooler but it fits the 060 as a glove and clips on the CPU. The two CPLDs got black heatsinks attached with thermal conductive tape (after I took the pictures below). I am running this card in my A4000TX that is installed in a tower, it has a 120 mm Noctua fan blowing in from the front. The whole system runs cool!

Conclusion

Trucking on in 100MHz!!!

My overclocked card has been stable for more than a year (as has the Amiga it is running in). My A4000TX is a dream to use at 100MHz together with a zz9000 graphics card. Do you notice the speed increase? Yes, I feel that Workbench is more responsive and off course classic 3D games such as AmigaQuake runs faster at 100MHz. I have not had a single crash that could be attributed to the CPU card (in either overclocked or non overclocked state) which proves (for me) that the BFG in my A4000 is a very stable and dependable CPU card. Great job everyone involved in making this card and who decided to release it open for anyone to build!

Resources

There is an excellent documentation of the BFG9060 card here

Amiga 1200 build based on the ReAmiga A1200 motherboard

Black Amiga 1200

I just finished building my black Amiga 1200 based on a ReAmiga 1200 motherboard and a TF1260 turbo card and I am very happy with it!

System specifications:

  • ReAmiga A1200 v1.5 (black PCB)
  • TerribleFire 1260 (black PCB)
  • Indivision AGA MK3
  • Micronik 1.76MB floppy drive
  • Hard keyboard membrane
  • 4GB compact flash card
  • A1200.net replacement case, black
  • A1200.net replacement keycaps, black
  • Custom metal backplate

Building the ReAmiga 1200

I built the ReAmiga A1200 motherboard myself. I used parts from a broken Amiga 1200 motherboard. Halfway in the build I decided to build a second one as a backup so I got a white motherboard and built them both back to back. Both motherboards are tested and fully working. They are equiped with full LEDs. The white one has all green LEDs while the black one reminds of a christmas tree when its powered on.

The build was farily simple, as with most replicas close to original C= designs the amount of passives that has to be soldered is a lot, although not as insane as an A4000D/T.

I decided to build my motherboards without any sockets. There are two primary reasons for this, I can not professionally clean the motherboard, and cleaning flux from sockets is very difficult for me without an ultrasonic bath. The motherboard acts as a heatsink and it is more efficient if the chips are soldered to the motherboard IMHO. For example, Alice gets very hot (as does Lisa). Off course it is also more reliable, I have yet to find a socket that is not reliable though.

You can see the LEDs in action on the picture

Summary

If I had to chose to keep just one Amiga it would be difficult not to chose this A1200, it is fast thanks to having an 060 CPU. HDMI output is a nice luxury and with high resolution monitor drivers running at 1024×768 (in 8 colors) it almost feels like you had an RTG graphics card in it when you are in Workbench.